
Listed below are problems, which may be encountered whilst grinding. Possible corrections are used advisedly here. It is practically impossible to establish hard and fast rules for turning out perfect grinding. There are many variables, which must be correctly attuned and an apparently irrelevant one may prove to be cause of trouble experienced. Also, the same cause may produce a varied number of grinding problems.
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Scratch Marks |
CHATTER MARKS ON WORK
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Work too high above centre.
Lower work support blade.
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Too great an angle on workrest blade
A 3O° angle should be a good average starting
angle for most work. Long blades will cause chatter
unless blade angle is reduced. Also for small diameter
work it will generally be necessary to reduce angle.
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Work
support blade too thin
Use a heavier blade. Blade length must be slightly
longer than wheel width. Blade thickness should be
under work diameter just enough so that it doesn’t
cause wheel interference.
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Work support blade loose.
Tighten clamping screws.
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Too heavy stock removal - particularly on infeed work.
Try lighter cuts and more passes.
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Wheel out of round.
Make certain cap screws are tight in mount. Use
only one gasket under each flange. When two are used
constant soaking and drying out may eventually cause
loosening of cap screws.
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Type of wheel incorrect for particular job.
Consult your grinding wheel manufacturer’s
representative for specific particulars.
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Loose Wheel Mount.
Tighten spindle nut or clamping screws through
collet.
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Extraneous vibrations set up by nearby machinery.
If impossible to change machine location, mount
grinder on some vibration insulating material. Be
certain insulation is thick enough to be effective.
If it is not sufficient, the natural. frequency of
grinder normally damped out by rigid construction may
be emphasised and combine with external vibration to
make conditions worse.
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Loose spindle bearing
Adjust spindle bearings. If old type machine with
plain bearings (not Filmatic) it may be necessary to
rescrape bearings.
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Loose diamond holder; loose or cracked diamond.
Tighten diamond holder clamping screw; reset or
replace diamond.
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When shoulder grinding if regulating wheel is forward
of grinding wheel, it prevents grinding to shoulder
and causes work to pick up or chatter.
Remove or change spacer behind regulating wheel so
side of regulating wheel is back of grinding wheel.
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Work rest blade bowed so work not supported for full
length.
True edge of blade. Make certain support slot free
of dirt before inserting blade.
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Vibration |
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Chatter Marks |
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Low Ends |
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Low Centre |
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Not Straightened |
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Work Out of Round |
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Faulty Sizing |
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Wheel Loading |
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Wheel Glazed |
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Wheel Grading |
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Wheel Breakage |
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Maintenance Tips |
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