
Listed below are problems, which may be encountered whilst grinding. Possible corrections are used advisedly here. It is practically impossible to establish hard and fast rules for turning out perfect grinding. There are many variables, which must be correctly attuned and an apparently irrelevant one may prove to be cause of trouble experienced. Also, the same cause may produce a varied number of grinding problems.
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Scratch Marks |
FAULTY SIZING - INFEED
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LInsufficient
lubrication at lower slides causes slides to hang and
jump.
Lubricate per manufacturers "Lubrication Instructions
and Specifications". Be certain to adjust size again.
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Worn spiral gear on slide adjusting screw.
Move spiral gear on screw to new contact face and lap
gears together.
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Slide
adjusting screw thrust bearings loose.
Tighten adjusting screw.
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Worn gears in hand feed unit.
Replace with new gears.
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Worn or loose lower slide gib allows side movement of
slide, cocking regulating wheel.
Reset gib
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Loose work support blade allows deflection.
Tighten blade in body and tighten body to lower slide.
FAULTY SIZING - Work
Out of Round
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Work piece over size (generally), or under size a few
tenths of a thousandth.
In a majority of throughfeed jobs, grinding should be
done with ‘upper slide clamped, lower slide unclamped,
and adjusting screw set in middle of backlash so there
is no strain on screw. If infeed screw is under strain
either way any considerable jar on machine, such as from
a passing industrial truck, nearby trip hammer or a
light blow to machine, etc., may cause a slide movement
of a tenth of a thousandth. Also unclamping or clamping
either slide might cause a slight movement.
To adjust slide either way a few tenths of thousandths
do so with a 0.0001" dial indicator mounted against
slide.
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Loose regulating wheel spindle bearings.
Adjust bearings. If sizing still out, after checking
every other possible source of trouble, scrape bearings.
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Vibration |
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Chatter Marks |
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Low Ends |
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Low Centre |
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Not Straightened |
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Work Out of Round |
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Faulty Sizing |
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Wheel Loading |
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Wheel Glazed |
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Wheel Grading |
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Wheel Breakage |
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Maintenance Tips |
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