
Listed below are problems, which may be encountered whilst grinding. Possible corrections are used advisedly here. It is practically impossible to establish hard and fast rules for turning out perfect grinding. There are many variables, which must be correctly attuned and an apparently irrelevant one may prove to be cause of trouble experienced. Also, the same cause may produce a varied number of grinding problems.
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Scratch Marks |
MAINTENANCE TIPS
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Keep machine clean. Be certain all stations are kept
properly lubricated. Particularly when doing infeed
work, be sure to lubricate all slides in accordance
with instructions.
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Immediately upon receipt, all grinding wheels should
be closely inspected for possible damage in transit.
Inspect for cracks by tapping gently (while suspended)
with a light implement, such as screwdriver handle.
Wheels must be dry and free of sawdust when applying
this test. If they do not emit a clear, ringing sound,
they are cracked and should not be used. Regardless,
new wheels should be run at full operating speed for
at least a minute before grinding any work. During
this Interval, the operator should stand to one side.
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Store grinding and control wheels in a dry place.
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When
through-feed grinding relatively short work, without
using a loading device, do not use fingers to push
work between wheels. Use a piece of wood doweling or
other suitable strip.
When infeed grinding, without using an automatic
loading device, construct a sheet metal guard on
workrest so operator’s fingers are protected from
wheels.
Before stopping machine run grinding wheel without
coolant long enough to throw all water out of wheel.
Otherwise moisture concentrated at bottom will cause
unbalance.
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Vibration |
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Chatter Marks |
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Low Ends |
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Low Centre |
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Not Straightened |
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Work Out of Round |
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Faulty Sizing |
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Wheel Loading |
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Wheel Glazed |
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Wheel Grading |
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Wheel Breakage |
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Maintenance Tips |
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