
Listed below are problems, which may be encountered whilst grinding. Possible corrections are used advisedly here. It is practically impossible to establish hard and fast rules for turning out perfect grinding. There are many variables, which must be correctly attuned and an apparently irrelevant one may prove to be cause of trouble experienced. Also, the same cause may produce a varied number of grinding problems.
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Scratch Marks |
WORK OUT OF ROUND (THROUGHFEED)
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Work centreline too low.
Set work centreline ½ of its diameter above wheel
centreline, but on work 1" in diameter or above never
exceed ½".
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Stock removal too heavy on roughing cuts.
Make first cut light at high traverse rate to
attain maximum straightening effect. Then use heavier
cuts and finish with a light cut.
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Insufficient passes on hardened work.
Increase number of passes.
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Wheel grade too hard.
Increase traverse or infeed rate to make wheel act
softer. Or use a softer grade wheel—consult your
grinding wheel manufacturer’s representative for
specific particulars.
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Insufficient coolant when grinding tubing or other
hollow work such as pistons, etc
Increase flow of coolant at point of contact.
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Grinding pressures too high. Especially on tubing,
pistons, etc.
Dress wheel more open with a sharp diamond and
more rapid traverse.
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Regulating wheel speed too slow.
Increase regulating wheel speed.
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Regulating wheel loose on spindle or mount.
Tighten spindle nut and collet screws
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Loose spindle or regulating wheel bearings.
Adjust bearings.
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Angle
on work blade too low
Gradually increase blade angle until right
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Loose or tight regulating wheel chain will cause
periodic or intermittent flats on work piece.
Remove or add links from or to chain until setting
is correct.
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Irregular flats on infeed work pieces when work left
between wheels too long.
Eject work pieces as soon after sizing as
possible.
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Flats on in feed work caused by ejector ‘cocking work
into grinding wheel.
Eliminate cause of side strain on ejector
mechanism.
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Flats on throughfeed work caused when it stops
rotating between wheels.
Dress wheels correctly, and, if necessary,
increase inclination angle of regulating wheel spindle
so work feeds all the way out.
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Vibration |
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Chatter Marks |
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Low Ends |
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Low Centre |
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Not Straightened |
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Work Out of Round |
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Faulty Sizing |
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Wheel Loading |
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Wheel Glazed |
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Wheel Grading |
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Wheel Breakage |
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Maintenance Tips |
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